Service

Technical experts look at the combustion system to determine levels of burner adjustment and if the proper combustion is being achieved. Also, recommendations can be made about the flighting, dust handling and complete induced draft fan analysis for the main exhaust.

The existing controls can be evaluated, diagnosed and either upgraded or replaced. Also, installation services for the set up of electronics and training of the operators for proper use.

Stansteel Service offers plant Calibrations and training. Plant calibrations are essential to correct operation of the Plant to ensure the required spec for HMA.

Training Plant Operators is also essential so the operator can produce spec mix. Stansteel can train multiple operators at your site.

Reviewing the air system, air handling and pressure drops throughout the system can be reviewed. Many of the existing induced draft fans, baghouses and primary collectors are not at all operating near performance and can significantly limit the production on the plant.

Since Stansteel and Hotmix Parts & Service has been one of the leaders in both used equipment and reconditioned equipment, often a customer is interested in the total cost to take down equipment from one location in order to set it up at another site.

Drag and Bintop Rebuilds can be very costly if maintenance is not done on a regular schedule. Safety while doing the rebuild is job one. Changing out Head Sprocket Segs on a regular basis will give your main chain a longer life

Safety is a very big priority when installing liners inside a Silo. Number one is when opening all gates on the bottom of the Silo is to open them, chain the open release all air pressure and even unhook the cylinders for the gates.
Silos need to be inspected especially on high production plants. Our asphalt experts suggest doing a thickness test every fall at the end of the season to determine if liners need to be installed before the next season.

Stansteel can install Full Sheet A/R Liners, small hi-tech liners and Ceramic liners in the cone area and up the tub wall as needed.

In order to get the most out of an existing system, our engineers and technicians can examine the many factors involved in proper combustion, heating and drying including flighting, seals, the condition of drum/dryer tires, trunnions and other major components. Since this is one of the high wear items and so critical in order to make quality hotmix asphalt, it requires constant monitoring and frequent measurement to see if it’s performing within standard.

Drum Tire and Trunnion Alignment and Shimming is imperative to ensure no catastrophic failures will occur.
Stansteel offers the T-Trac system for proper tire and trunnion alignment. Out trained service technicians will properly train the trunnions and shim if needed to maintain full face contact of the trunnion and tires to insure prober operation of your drum or dryer.